USPS Flat Rate Boxes, Prices and Sizes & WooCommerce Shipping

USPS flat rate boxes have been the most used packing material in the US. These are the boxes that cost a fixed price, as long as the parcel weighs less than 70 lbs. The boxes come in multiple sizes, making them suitable for products of varying sizes and weights. These are easily available and are economical packing materials. You can save up to 50% on your shipping expenses by using these boxes.

So let’s see the different flat rate boxes, their cost, and USPS services which has this feature. We’ll also discuss how you can use these boxes while running your online store on WooCommerce.

Priority Mail Express & Priority Mail Flat Rate

Priority Mail Express is a guaranteed delivery service that offers overnight scheduled delivery by 10:30 am. The Express service is available to most US addresses with a few exceptions. Priority Mail Express is now available based on weight and zone-based pricing. The post office price is $30.45, and the commercial rate is $29.25.  Whereas, Priority Mail is a standard delivery service by USPS. It usually delivers packages and envelopes in 1-3 days. The flat rate boxes for this service start at $6.70 at the post offices. The commercial prices for the same start at $11.70, and commercial pricing is at $10.60. The maximum allowed weight per box is 70 lbs. for both of the services.

You can get these boxes without any charges from USPS post offices near you, or you can also order them online. In case you order them online, you get free delivery to your address too. The shipping prices of these boxes are determined by the type of the boxes and not their weights. For instance, the large flat rate box and the small flat rate box will cost you $29.95 and $11.70, respectively, and you can still ship products up to 70 lbs. in them.

USPS Flat Rate Boxes

Flat rate boxes are available with Priority Mail services. USPS offers two types of pricing for these boxes. One is the Post Office Rates, and the second is the Commercial Rates. Alternatively, you can go for Stamps.com and EasyPost for commercial and discounted rates for these boxes. The boxes are:

  • Priority Mail Express Flat Rate Envelope
  • Priority Mail Express Legal Flat Rate Envelope
  • Priority Mail Express Padded Flat Rate Envelope
  • Priority Mail Flat Rate Envelope
  • Priority Mail Flat Rate Medium Box
  • Priority Mail Flat Rate Large Box
  • Priority Mail Flat Rate Small Box
  • Priority Mail Padded Flat Rate Envelope
  • Priority Mail Legal Flat Rate Envelope

Post Office and the Commercial Rate Sheet for USPS Flat Rate Boxes

Name of the Box Size/Dimension Post Office Rates Commercial Rates
Priority Mail® Express
Flat Rate Envelope
Padded Flat Rate Envelope*
Legal Flat Rate Envelope
12-1/2″ x 9-1/2″
12-1/2″ x 9-1/2″
15″ x 9-1/2″
$31.40
$33.25
$31.65
$27.20
0
The rate is not explicitly listed
Priority Mail®
Flat Rate Envelope 12-1/2″ x 9-1/2″ or smaller $11.00 $9.70
Legal Flat Rate Envelope* 15″ x 9-1/2″ $11.20 $10.20
Padded Flat Rate Envelope* 12-1/2″ x 9-1/2″ $11.95 $10.50
Small Flat Rate Box 8-5/8″ x 5-3/8″ x 1-5/8″ In
8-11/16″ x 5-7/16″ x 1-3/4″ Out
$11.70 $10.60
Medium Flat Rate Box
Top Loading
11″ x 8-1/2″ x 5-1/2″ In
11-1/4″ x 8-3/4″ x 6″ Out
$21.05 $18.50
Medium Flat Rate Box
Side Loading
13-5/8″ x 11-7/8″ x 3-3/8″ In
14″ x 12″ x 3-1/2″ Out
$21.05 $18.50
Large Flat Rate Box 12″ x 12″ x 5-1/2″ In
12-1/4″ x 12-1/4″ x 6″ Out
$29.95 $27.10
APO/FPO Large Box 12″ x 12″ x 5-1/2″ In
12-1/4″ x 12-1/4″ x 6″ Out
$28.70 $25.85

 

Large Flat Rate Box with inner dimensions 23-11/16″ x 11-3/4″ x 3″ and outer dimensions 24-1/16″ x 11-7/8″ x 3-1/8″ is available with USPS.com only.

*Packaging only available at USPS.com

How to get USPS Flat Rate Boxes?

These flat-rate boxes help you in multiple ways. First, you get them without paying a fee. And second, these are made up of strong material and have the name of the service written on them. So you save money in two different ways. This adds to the ways you can cut your expenses on shipping. Finally, you get these delivered to your address when you order them online.

Here’s how to get USPS flat rate boxes:

  • Walk into the post office and pick up the USPS Priority Flat Rate Boxes free of cost
  • Order from USPS.com with a free USPS account, and you will get it delivered free to your doorstep
  • Through different shipping platforms like EasyPost or Stamps.com, and get access to discounted USPS shipping labels.

EasyPost vs Stamps.com- Priority Mail® Flat Rate Box Charges

EasyPost and Stamps.com are two of the premium online vendors of USPS Postage. These technology-based companies provide an economical and convenient way of printing USPS postage-paid shipping labels. Stamps.com is limited to USPS services, whereas EasyPost helps customers integrate with more than 110 carriers. The service that suits you best may depend on your monthly shipment volume when using USPS services. This is because they differ in the extra service charge. If we make a general comparison, EasyPost is better for small and medium-sized businesses based on extra charges. Stamps.com becomes economically beneficial as the number of shipments grows. In such situations, you can contact Stamps.com for an enterprise account and get an exclusive pricing plan.

Talking about the flat-rate boxes, both services offer discounted rates. Here is a table comparison.

Flat Rate Box Rates Offered by EasyPost and Stamps.com, Respectively

BOX NAME EasyPost Rates Stamps.com Rates
Flat Rate Options $8.40 $7.99
Legal Flat Rate Envelope $8.70 $8.29
Padded Flat Rate Envelope $9.10 $8.79
Small Flat Rate Box $9.25 $8.51
Medium Flat Rate Box
– Top Loading
$17.50 $14.38
Medium Flat Rate Box
– Side Loading
$17.50 $14.38
Large Flat Rate Box $24.30 $19.51
APO/FPO Large Box $20.15 $17.70

Key Observations:

  • Stamps.com looks cheaper on some boxes, but can be availed at $15.99/month
  • EasyPost offers transparent per-label pricing with no monthly cost, and works with more than 100 carriers
  • The best choice depends on your shipment volume.

USPS Flat Rate Boxes with WooCommerce Shipping Plugins

And finally, WooCommerce store owners can integrate USPS services with the additional ‘Flat Rate Boxes’ option through extensions. The three plugins built by ELEX that help you do so are listed below. You can enable ‘Flat Rate Boxes’ by selecting the boxes you want to offer to your customer. We’ll see how to enable and select boxes for each of these plugins separately.

WooCommerce USPS Shipping Plugin with Print Label

You can enable USPS flat rate as you navigate to your Dashboard> WooCommerce> Settings> Shipping> USPS> Rates & Services

You can see the list of services

USPS Flat Rate Boxes

 

If you are new to the WooCommerce environment, here is how you generate USPS postage-paid labels from within WooCommerce.

ReachShip Multi-Carrier & Conditional WooCommerce Shipping Plugin

Once the plugin is downloaded, enter the ReachShip API credentials. Then, go to Settings and connect the carrier credentials to the plugin.

Carriers-Services-ReachShip-setup

Learn more about how ReachShip works from their documentation.

EasyPost Shipping Method Plugin for WooCommerce

You can enable USPS flat rate as you navigate to your Dashboard> WooCommerce> Settings> Shipping> EasyPost> Rates & Services

Easypost USPS flat rate

 

To learn further about the EasyPost Shipping Plugin, check out the documentation.

Stamps.com Shipping Plugin with USPS Postage for WooCommerce

In the Stamps.com Shipping Plugin, you can enable USPS flat rate as you navigate to your Dashboard> WooCommerce> Settings> Shipping> Stamps.com> Rates & Services

And check the box against the service you want to activate. You also get an option where you can prioritize the flat rates over other services. You can print shipping labels for these boxes from the edit order page. Refer to the setup guide for the complete guide on USPS label generation.

Stamps.com USPS flat box rates

Conclusion

So if you are having a WooCommerce store or planning to have one, you have all the options to integrate it with USPS. With the above-listed plugins, you can enable USPS Flat Rate Boxes with a click.

Our EasyPost and Stamps.com integrations help you take advantage of the discounted prices from USPS at a nominal charge. Our USPS integration for WooCommerce is enabled with the recently introduced e-VS services by USPS.

Discounted rates and free supplies give you a better experience in managing your shipping budget. If you are not using USPS service, its time to switch for a cheaper alternative. Visit our product page for plugin details and contact our dedicated online support for any technical issue or pre-sales queries.

FAQs

  1. Are USPS Flat Rate Boxes free?
    Yes. You can pick them up at your local Post Office or order them online for free. You only pay for postage.
  2. What’s the difference between Post Office rates and Commercial rates?
    Post Office rates are retail prices, while Commercial rates (via EasyPost, Stamps.com, etc.) are discounted online rates.
  3. Do EasyPost and Stamps.com offer the same USPS discounts?
    Both provide Commercial Pricing, but EasyPost uses a pay-per-label model, while Stamps.com charges a monthly fee.
  4. Can I ship anything in a USPS Flat Rate Box?
    You can ship most items, but hazardous materials and prohibited items are not allowed.
  5. Which Flat Rate Box is the cheapest?
    The Priority Mail® Small Flat Rate Box is the most affordable option, starting at around $8.51 (Commercial Rates 2025).

Further Reading

Popular Tags

Blog Business Case Code Snippet Documentation ELEX Address Validation & Google Address Autocomplete Plugin for WooCommerce ELEX Amazon Payments Gateway for WooCommerce ELEX Authorize.net Payment Gateway for WooCommerce ELEX Bulk Edit Products, Prices & Attributes for WooCommerce ELEX Dynamic Pricing and Discounts Plugin for WooCommerce ELEX EasyPost Auto-Generate & Email Labels Add-On ELEX EasyPost Shipping Method Plugin for WooCommerce ELEX Google Product Feed Plugin ELEX Hide WooCommerce Shipping Methods Plugin ELEX ShipEngine Multi-Carrier Shipping & Label Printing Plugin for WooCommerce ELEX Stamps.com Shipping Plugin with USPS Postage for WooCommerce ELEX Stamps.com USPS Auto-Generate & Email Labels Add-On ELEX WooCommerce Abandoned Cart Recovery with Dynamic Coupons ELEX WooCommerce Australia Post Bulk Label Printing Add-On ELEX WooCommerce Australia Post Shipping Plugin with Print Label & Tracking ELEX WooCommerce Catalog Feed for Facebook & Instagram ELEX WooCommerce Catalog Mode, Wholesale & Role Based Pricing ELEX WooCommerce Choose Your Delivery Date Plugin ELEX WooCommerce DHL Express / eCommerce / Paket Shipping Plugin with Print Label ELEX WooCommerce DHL Express Bulk Label Printing Add-On ELEX WooCommerce Discount per Payment Method Plugin ELEX WooCommerce EasyPost Return Label Add-On ELEX WooCommerce Name Your Price Plugin ELEX WooCommerce Product Price Custom Text (Before & After Text) and Discount Plugin ELEX WooCommerce Stamps.com Bulk Label Printing Add-On ELEX WooCommerce USPS Shipping Plugin with Print Label ELEX WooCommerce Request a Quote plugin for WooCommerce ELEX WordPress Embed YouTube Video Gallery ELEX WordPress Embed YouTube Video Gallery Plugin FAQ Getting Started Knowledge Base Open Source HelpDesk & Customer Support Ticketing System – Simple & Flexible Plugin Integrations ReachShip WooCommerce Multi-Carrier & Conditional Shipping Plugin Shipping Plugins Shipping Services Uncategorized WooCommerce WSChat - WordPress Live Chat Plugin WSDesk - WordPress Helpdesk Plugin